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Impression 3D et CNC
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Fabrication directe
Impression 3D et CNC
Du prototype à la production.
Metal 3D Printing Automotive Prototypes

Mass Production of Complex Metal Connectors via SLM

Herman Herman 2 Minutes
article_published_date Sep 23, 2026
article_updated_date Sep 23, 2026
Mass Production of Complex Metal Connectors via SLM
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    Challenge:

    The client required high-volume manufacturing of specialized cross-shaped metal connectors. Traditional CNC machining was inefficient due to the complex multi-axis geometry, which required multiple setups and fixtures. Additionally, achieving a uniform, high-quality surface finish on such intricate shapes was a significant bottleneck for mass production.

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    Solution:

    We utilized Selective Laser Melting (SLM) technology to produce these connectors as single, integrated pieces, eliminating assembly needs.

    Materials: We offered flexibility with Aluminum 6061 for lightweight applications and Stainless Steel 316L for high-strength requirements.

    Post-Processing: To ensure a premium look and feel, parts underwent precision polishing to smooth surface roughness, followed by black anodizing (for aluminum) to achieve the sleek, matte black finish seen in the prototype.

    Results:

    Design Freedom: Successfully manufactured complex cross-geometries without support structure issues.

    Superior Finish: Achieved a consistent, high-end aesthetic with durable surface protection.

    Efficiency: Significantly reduced lead times and unit costs compared to traditional multi-axis machining methods.

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