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Vapor Smoothing

Vapor Smoothing

Vapor smoothing in 3D printing is a post-processing method used specifically for 3D printed nylon parts to achieve a smooth, glossy surface finish. The process exposes the printed part to chemical vapors that melt the surface material, causing it to flow and fill in rough areas, resulting in a more uniform and smoother surface finish. Vapor smoothing reduces surface roughness, enhancing the visual and tactile qualities of the component and creating a water-repellent, hydrophobic surface.

  • Quote group Surface
  • Extra finishing lead time 4 extra days after printing
  • Print processes that support this finish Metal | SLM, Polyamide(Nylon)
  • When you quote This process requires offline quotation and we will get in touch with you within 12 hours.

What Vapor Smoothing does for 3D printed parts

Vapor Smoothing is one of the 3D Plus hardware finishing services on AIHFABS. It is applied after printing so the part leaves production closer to a usable product—not only a raw build. Use this page to decide whether Vapor Smoothing matches your cosmetic, durability, or assembly requirements before you upload a file.

Vapor smoothing in 3D printing is a post-processing method used specifically for 3D printed nylon parts to achieve a smooth, glossy surface finish. The process exposes the printed part to chemical vapors that melt the surface material, causing it to flow and fill in rough areas, resulting in a more uniform and smoother surface finish. Vapor smoothing reduces surface roughness, enhancing the visual and tactile qualities of the component and creating a water-repellent, hydrophobic surface.

Finishing is quoted with the print. Select Vapor Smoothing in checkout, review price and lead time, and keep printing plus post-processing in one order instead of coordinating a second shop.

Why teams specify Vapor Smoothing

Appearance

Vapor Smoothing can hide layer lines, even out color, or create a more uniform surface for display models, consumer housings, and review samples.

Performance

Depending on the process, Vapor Smoothing may improve wear, corrosion resistance, grip, or light diffusion so the part survives handling and end use.

Ready-to-assemble parts

When Vapor Smoothing is combined with printing, you receive parts that are closer to install-ready, reducing secondary work in your own workshop.

How to order this finish

Ordering Vapor Smoothing follows the same 3D Plus software flow as a standard print. You do not need a separate finishing RFQ for catalog options.

  1. Upload the CAD file

    Use STL, STEP, or another supported format. The quoter checks volume and geometry so finishing can be priced against the actual part.

  2. Choose print process, material, and Vapor Smoothing

    Pick SLA, SLS, MJF, SLM, FDM, DLP, or CNC where applicable, then add Vapor Smoothing and any other 3D Plus hardware options the part needs.

  3. Compare price, lead time, and checkout

    Review supplier options, confirm quantity, and place the order. Printing and finishing stay on one timeline and one invoice.

Compatible processes and design notes

Vapor Smoothing is typically applied to plastics or metals produced with industrial 3D printing. Compatibility depends on material, wall thickness, and whether the surface can be reached by spray, media, chemistry, or tooling. Deep recesses, thin walls, and optical faces may need design review. If the automatic quote cannot apply Vapor Smoothing to your file, request a manual quotation.

Need Vapor Smoothing on a batch, a mixed-material assembly, or a part that also requires tapping or painting? Keep those options in the same quote so lead time includes the full stack of operations.

Options in the online quote

These are the 3D Plus rows tied to Vapor Smoothing. Compare the look, extra days, and which materials each option supports before you upload.

Vapor Smoothed

Vapor Smoothed

Vapor smoothing gives 3D-printed parts a sleek, glossy finish by gently melting the surface with solvent vapors. This process erases visible layer lines, strengthens the part, and leaves it with a smooth, professional look—all without manual sanding or polishing.

  • Extra finishing lead time 4 extra days after printing
  • When you quote This process requires offline quotation and we will get in touch with you within 12 hours.

Compatible materials

Quote this finish

Materials you can pair with Vapor Smoothing

Only these grades can take this finish in the instant quote. Open a material for specs, or upload a file and the quoter will only show compatible options.

Upload a CAD file Create a project Talk to an engineer Browse materials

Vapor Smoothing questions

Answers that apply to Vapor Smoothing on AIHFABS 3D Plus hardware — materials, size change, and how to order it with the print.

What is Vapor Smoothing on a 3D printed part?

Vapor smoothing in 3D printing is a post-processing method used specifically for 3D printed nylon parts to achieve a smooth, glossy surface finish. The process exposes the printed part to chemical vapors that melt the surface material, causing it to flow and fill in rough areas, resulting in a more uniform and smoother surface finish. Vapor smoothing reduces surface roughness, enhancing the visual and tactile qualities of the component and creating a water-repellent, hydrophobic surface.

Which parts are suitable for Vapor Smoothing?

Vapor Smoothing is a surface finish for as-printed plastic or metal. Media blasting and tumbling need sturdy walls; vapor smoothing is for nylon; sanding and polish work on resins and many metals. Thin lattices and deep blind holes may be refused or quoted manually.

Will Vapor Smoothing remove layer lines or change size?

Blasting, tumbling, and vapor smoothing reduce layer texture. Aggressive media and vapor can round sharp edges and slightly change small holes. Polish and sanding remove a little material. Mark sealing faces and bearing seats in the notes.

Is vapor smoothing the same as tumbling?

Vapor smoothing chemically reflows nylon and can seal the surface. Tumbling and vibratory smoothing rub media against plastic or metal. Choose vapor when you need a sealed, glossier nylon; choose tumbling when you need batch-consistent edge break.

How do I add Vapor Smoothing to a quote?

Upload the CAD file, choose a print process and material, then turn on Vapor Smoothing. Price and lead time update on the same order. If the automatic quote cannot apply it, request a manual quotation and note fits or color codes.


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