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CNC Machining

CNC Routing Services

Large-format CNC routing for sheet goods and soft materials — cutting, engraving, drilling, and shaping at speed.

CNC Routing Services use computer numerical control (CNC) routers with high-speed rotating bits to cut, engrave, drill, and shape materials. As a subtractive process, routing is especially strong on large-format panels and soft materials, and is a core method for woodworking, advertising signage, and furniture manufacturing.

Routing CNC machining on AIHFABS

What is CNC routing?

A CNC router is a high-speed spindle on a large table. It cuts, engraves, and drills sheet goods — acrylic, wood, foam, aluminum plate, and many composites — faster than a metal-cutting mill would on the same panel.

AIHFABS quotes routing for signs, furniture parts, enclosure blanks, and nested sheet jobs. Hardened steel and titanium still belong on a mill, not on a router.

CNC routing a large panel on AIHFABS equipment

CNC routing capabilities

Routing is built for area and speed, not for micron metal tolerances.

Best for

Large sheets and soft materials

Typical accuracy

Medium precision (~±0.025 mm class)

Nesting yield

About 94%–97% with AI nesting

Lead time

From 2–4 business days

Not suitable

Hardened steel, titanium — use CNC milling

Routing materials

Sheet plastics, wood-based panels, foam, ACM, and light aluminum plate.

Routing surface finishes

Edges can be left as-cut, flame-polished on acrylic, or painted after sanding.

As-routed panel edge

As routed

Cutter texture on the edge. Fine for hidden furniture parts and internal panels.

Panel parts after routing

Edge polish / sand

Acrylic edges can be polished; wood and MDF are sanded before paint or laminate.

Finished routed components

Paint or laminate

Color, vinyl, or laminate applied after the nest is broken out of the sheet.

How routing compares on AIHFABS

Use routing for large soft sheets. Use milling when the metal is thick or the tolerance is tight.

Process Lead time Tolerance Pricing
CNC Machining ServicesMetals & plastics From 1–5 business days depending on complexity and finish ±0.05 mm standard; tighter on request with drawing callouts Instant quote · typical prototype from $45
CNC Milling ServicesMetals & plastics Simple 1–3 days; complex 3–7 days; batch 5–15 days ±0.01 mm standard; ±0.005 mm high precision Instant quote · typical prototype from $40
CNC Turning ServicesMetals & plastics Simple 1–3 days; complex 7–10 days ±0.01 mm standard; ±0.001–0.002 mm high precision Instant quote · typical prototype from $35
CNC Routing ServicesPlastics & composites From 2–4 business days Medium precision (~±0.025 mm class) Instant quote · typical panel job from $30
5-Axis CNC MachiningMetals & plastics From 3–7 business days depending on complexity ±0.02–0.05 mm on critical features when specified Instant quote · typical prototype from $80
Precision Machining ServicesMetals & plastics From 3–8 business days (complexity dependent) ±0.005–0.01 mm; Ra 0.4–1.6 μm; CPK ≥ 1.33 Instant quote · quoted to drawing / inspection grade
Large Part CNC MachiningMetals & plastics Quoted per project (fixturing and logistics driven) Around ±0.025 mm on critical features; large spans project-dependent Project quote · fixturing and logistics driven
Swiss CNC MachiningMetals & plastics From 3–7 business days; faster on repeat batches ±0.005 mm standard; down to ±0.0025 mm when specified Instant quote · most economical in batch runs

How we run routing jobs

CNC routing a large panel on AIHFABS equipment
  1. 1

    Step 1

    Prepare 2D vectors (DXF/DWG/SVG) or 3D models (STL/STEP).

  2. 2

    Step 2

    Upload for quote — typically within 12–24 hours.

  3. 3

    Step 3

    CAM programming sets toolpaths, feeds, and depths.

  4. 4

    Step 4

    Clamp, set tools, machine, then post-process and inspect.

Vectors (DXF/DWG) or solids are nested for yield. Kerf, grain, and tab strategy are set before the sheet is clamped.

First-off profiles are checked against the nest. Cosmetic faces should be marked so the show side stays up.

Advantages and Trade-offs

Advantages

  • Advertising signage: acrylic cutting and 3D letter production
  • Furniture & cabinetry: MDF / solid-wood panel carving
  • Electronics enclosures: aluminum and plastic shell milling
  • PCB prototyping: circuit-board engraving and drilling

Trade-offs

  • Accuracy is in the ±0.025 mm class — not a substitute for precision milling.
  • Hardened metals and titanium will damage router tooling; send those to a mill.
  • Very small, thick metal details still need a machining center.

Design guidelines for routing

Design for the cutter diameter and the sheet, not for a 3-axis metal mill.

Feature Recommended practice
Kerf Leave room for tool diameter on tight nests and mating profiles.
Tabs Add tabs or onion skins if parts must stay in the sheet during cutting.
Grain / fiber Mark wood grain or composite fiber direction on the drawing.
Inside corners Inside corners will have the bit radius unless you add a dog-bone or T-bone.

CNC routing FAQ

What files work best for routing?

Clean 2D vectors (DXF, DWG, SVG) or a simple solid. Tell us material thickness and which face is cosmetic.

Can you cut aluminum on a router?

Light plate and ACM, yes. Thick structural aluminum or steel should go to CNC milling.

How accurate is routing?

Plan around a medium-precision class of about ±0.025 mm. Tighter hole patterns belong on a mill.

Do you nest my parts?

Yes. Nesting typically recovers about 94–97% of the sheet when the profiles allow it.

Typical lead time?

Many panel jobs leave in 2–4 business days once material is on the table.

Need similar 3D printed or CNC parts?

AIHFABS quotes custom 3D printing and CNC machining from a CAD upload. Compare SLA, SLS, MJF, SLM, FDM, DLP, milling, and turning, then add finishing such as vapor smoothing, dyeing, anodizing, polishing, or powder coating in the same order.

Instant quoting

Instant quoting is built for prototypes, jigs, housings, and small-batch production. You see material, process, quantity, and lead time together, which keeps engineering changes from turning into a new round of supplier emails.

Multiple processes

You can review material, process, quantity, and lead time together, so engineering changes do not turn into another round of supplier emails.

  1. Upload files

    Upload STL, STEP, and other common CAD formats for an online quote.

  2. Compare options

    Compare 3D printing technologies and CNC options on the same part.

  3. Materials & finishing

    Select polymers or metals, then add 3D Plus hardware finishing when needed.

  4. Confirm the order

    Review price and lead time before checkout, or request a manual quote for special specs.

If this page describes a process, industry, or sample part you want to reproduce, start from the upload flow and match technology plus finishing to your drawing.

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