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3D Printing

Multi Jet Fusion (MJF)

Industrial nylon parts with isotropic strength and fast throughput.

Multi Jet Fusion (MJF) applies fusing and detailing agents across a powder bed, then uses infrared energy to fuse each layer. The result is durable PA12 or TPU parts with fine feature definition and mechanical properties suited to serial production.

MJF 3D printing on AIHFABS

How Multi Jet Fusion (MJF) Works

See how MJF builds polymer parts layer by layer, then follow the steps from cooling and powder removal to finishing and inspection.

MJF nylon part production at AIHFABS
  1. CAD Review & Build Preparation

    Check wall thickness, mating clearances and powder escape paths. Select the material, orient and nest the parts in the build volume, then slice the build for printing.

  2. Powder Spreading, Agent Jetting & Fusion

    The machine preheats the powder bed and spreads a thin layer of polymer powder. Inkjet heads deposit fusing agent within the part cross-section to increase infrared absorption and detailing agent near selected edges to limit unintended fusion. Infrared heating fuses the selected regions. The platform lowers and the cycle repeats.

  3. Controlled Cooling & Unpacking

    Let the build cool under controlled conditions before unpacking to limit distortion. Lift the parts from the powder bed and remove loose powder from accessible cavities and channels.

  4. Residual Powder Removal

    Media blast the parts to remove residual powder from surfaces and accessible recesses. Check openings and mating features for trapped powder before finishing.

  5. Optional Dyeing & Surface Finishing

    Apply the specified finish after cleaning. The video shows black dyeing. Confirm color, surface appearance and any additional finishing requirements when requesting a quote.

  6. Inspection & Final Release

    Check critical dimensions, mating features and surface condition against the approved drawing and agreed acceptance criteria. Verify any requested finish before release.

AIHFABS Multi Jet Fusion (MJF) 3D Printing Capability

PA12 planning values unless stated otherwise. Material, geometry and finishing limits are confirmed during drawing review. Review MJF materials.

MJF manufacturing capability parameters
ParameterCapability
Max. Build Envelope380 × 284 × 380 mm (X × Y × Z); usable part size depends on orientation and material.
Typical As-Built Tolerance±0.3 mm or ±0.3%, whichever is greater, on typical PA12 geometry.
Minimum Wall ThicknessPA12: 1.0 mm recommended; TPU: 1.0–1.5 mm planning range, subject to grade review.
Minimum Hole Diameter1.5 mm recommended; drill or ream precision bores after printing.
Minimum Raised / Recessed Feature Size0.5 mm recommended height / depth and stroke width for readable details.
Layer Thickness0.08 mm (80 µm) for the HP Jet Fusion 5200 reference platform.
Surface RoughnessRa 5–15 µm typical PA12 planning range; surface orientation and blasting affect results.
Surface FinishFine-grain gray PA12; black dyeing and vapor smoothing available. TPU finish compatibility requires review.
SupportsNo separate support structures; surrounding powder supports the build.
Lead TimeFrom 48 hours express; standard 72-hour / 5-day options. Material and finishing affect delivery.

Multi Jet Fusion (MJF) 3D Printing Materials

Choose nylon PA12 for rigid functional parts and TPU for parts that need to flex.

Nylon PA 12 Gray manufacturing example

Nylon PA 12 Gray

Example partsElectronics enclosures, mounting brackets and snap-fit clips.

Selection focusChoose PA12 for a balance of stiffness and toughness. Check clip deflection and mating clearances for the intended assembly.

Material details
Gray test specimen used as a catalog illustration

TPU Gray

Example partsFlexible grips, protective bumpers and flexible connectors.

Selection focusChoose TPU for parts that need to flex and recover. Confirm Shore A hardness and check deflection and recovery in the intended geometry.

Material details

Can’t find your material?

Ask about glass-bead-filled PA12 if your part needs higher stiffness.

MJF surface finishes

Natural MJF gray is fine-grained. Black dye is the usual customer-facing step.

Natural MJF nylon parts

Natural gray

Fine as-fused grain, typically gray PA12. Good for internals and shop trials.

Dyed powder-bed nylon parts

Dyed black

Immersion dye for a uniform dark skin that hides the open grain.

Powder-bed parts after smoothing

Vapor smooth

Chemical smooth for a less chalky feel on grips and consumer-facing covers.

AIHFABS MJF Production Capacity

Review the reference equipment, materials and build parameters for our Multi Jet Fusion service.

Equipment & Manufacturing

MJF Printing Equipment

We plan each build around material selection, part orientation, packing density and access for powder removal.

MJF production line with powder handling equipment
Machine Model
HP Jet Fusion 5200 series (manufacturer reference platform).
Build Size (X × Y × Z)
380 × 284 × 380 mm; usable part size is material dependent.
Supported Materials
Nylon PA 12 Gray / dyed black. TPU and glass-bead-filled grades require availability and process confirmation.
Layer Thickness
0.08 mm (80 µm) on the reference platform.

Usable part size depends on material, orientation and build planning.

Industrial MJF Equipment · Build Volume (X × Y × Z)

HP Jet Fusion 5200 Series

Build volume: 380 × 284 × 380 mm

Layer thickness: 0.08 mm

Manufacturer reference specifications ↗

Reference specifications; material qualification and usable build size are confirmed for each order.

Equipment & Manufacturer Information

MJF workshop with industrial printers and extraction systems

A Look Inside the Workshop

MJF / SLS vs Other 3D Printing Processes

Compare MJF and SLS powder-bed printing with SLA, DLP and FDM by part detail, material performance and finished-part cost.

Swipe horizontally to view the full comparison.

MJF / SLS vs SLA
Comparison FactorMJF / SLS Nylon PrintingSLA Resin Printing
XY DetailFine text and small grooves can lose definitionFine features and smooth curves
Typical Tolerance±0.3 mm or ±0.3%
Planning tolerance
±0.2 mm on well-supported features
Max Build EnvelopeMJF: 380 × 284 × 380 mm
SLS: 645 × 325 × 520 mm
Planning dimensions
Up to 1,400 × 700 × 500 mm
X × Y × Z
Layer ThicknessConfirm for the selected machine and material0.05–0.25 mm
G1400-P+ equipment reference
Build Speed & Batch Throughput3D nesting for batch production
Cooling adds time
Longer scan paths take more time
Functional PerformancePA12 for functional housings and snap-fits
Grade determines stiffness and toughness
Properties vary by resin grade
Check load and flex requirements
Surface FinishMJF: Fine grain
Dyeing or vapor smoothing
SLS: Matte, slightly grainy
Vapor smoothing or tumbling
Smooth as printed
Sanding, painting or coating
Supports & Post-ProcessingPowder bed supports parts
No separate supports
Trapped powder needs an escape path
Supports required
Contact points can go on non-cosmetic faces
Finished-Part CostDense builds can lower unit cost
Depends on packing and finish
Cost varies with scan time, resin and finish
Lead TimeExpress from 48 hours
Standard options: 72 hours or 5 days
24, 48 or 72 hours after file approval
Depends on part size and finishing
MJF / SLS vs DLP
Comparison FactorMJF / SLS Nylon PrintingDLP Resin Printing
XY DetailFine text and small grooves can lose definitionCrisp XY detail
Pixel edges on some curves
Typical Tolerance±0.3 mm or ±0.3%
Planning tolerance
±0.2 mm on supported geometry
Max Build EnvelopeMJF: 380 × 284 × 380 mm
SLS: 645 × 325 × 520 mm
Planning dimensions
Depends on the assigned machine
Typically desktop to mid-size platforms
Layer ThicknessConfirm for the selected machine and materialConfirm for your project
Build Speed & Batch Throughput3D nesting for batch production
Cooling adds time
Parts share each layer exposure
Functional PerformancePA12 for functional housings and snap-fits
Grade determines stiffness and toughness
Standard and tough resins serve different uses. Verify the grade for repeated flex or impact.
Surface FinishMJF: Fine grain
Dyeing or vapor smoothing
SLS: Matte, slightly grainy
Vapor smoothing or tumbling
Smooth as printed
Vapor polishing or coating available
Supports & Post-ProcessingPowder bed supports parts
No separate supports
Trapped powder needs an escape path
Supports required on overhangs
Wash, post-cure and remove supports
Finished-Part CostDense builds can lower unit cost
Depends on packing and finish
Packed builds can lower unit cost
Lead TimeExpress from 48 hours
Standard options: 72 hours or 5 days
From 48 hours
MJF / SLS vs FDM
Comparison FactorMJF / SLS Nylon PrintingFDM Filament Printing
XY DetailFine text and small grooves can lose definitionNozzle width limits fine text and narrow grooves
Typical Tolerance±0.3 mm or ±0.3%
Planning tolerance
±0.5 mm or ±0.5%
For FDM-appropriate geometry
Max Build EnvelopeMJF: 380 × 284 × 380 mm
SLS: 645 × 325 × 520 mm
Planning dimensions
Varies by machine
Large-format options on request
Layer ThicknessConfirm for the selected machine and materialVaries by machine and setup
Build Speed & Batch Throughput3D nesting for batch production
Cooling adds time
Quick iterations for simple parts
Infill and supports affect print time
Functional PerformancePA12 for functional housings and snap-fits
Grade determines stiffness and toughness
Thermoplastics for fixtures and functional prototypes
Often weaker across layers
Surface FinishMJF: Fine grain
Dyeing or vapor smoothing
SLS: Matte, slightly grainy
Vapor smoothing or tumbling
Visible layer lines
Optional sanding or coating
Supports & Post-ProcessingPowder bed supports parts
No separate supports
Trapped powder needs an escape path
Breakaway or soluble supports for overhangs
No UV post-cure
Finished-Part CostDense builds can lower unit cost
Depends on packing and finish
Often economical for simple parts
Finishing can add cost
Lead TimeExpress from 48 hours
Standard options: 72 hours or 5 days
24–48 hours depending on part size

MJF and SLS are grouped for nylon part selection. Build envelopes, available grades and finishing options vary by process. Final tolerances, price and lead time depend on your CAD, material and finishing requirements.

Applications Across Industries

MJF 3D Printing
Across Industries

Multi Jet Fusion (MJF) produces functional prototypes and short-run polymer parts. Use PA12 for rigid housings, brackets and clips, or TPU for flexible grips and bumpers.

Explore All Industries

Share your critical fits, expected loads and finish requirements so we can review the material and part design.

Automotive

Trim clips and wiring harness brackets

Explore

Electronics

Snap-fit enclosures and cable guides

Explore

Robotics

Gripper fingers and sensor mounts

Explore

Aerospace

Assembly fixtures and fit-check prototypes

Explore

Medical Devices

Device enclosure prototypes and test fixtures

Explore

Consumer Goods

Flexible grips and snap-fit covers

Explore
Plan Your MJF Project

Multi Jet Fusion (MJF)
3D Printing Cost

See how part geometry, material, batch size and finishing affect your MJF quote.

Illustrative MJF Pricing Examples

Solid sample estimates in USD

Electronics Enclosure

Nylon PA 12 Gray
Estimated Unit Price
$45.87/ part
Example Dimensions
60 × 40 × 20 mm
Order Quantity
1 part
Optional Finishing to Review
  • Black Dyeing
  • Vapor Smoothing

Snap-Fit Clip

Nylon PA 12 Gray
Estimated Unit Price
$7.99/ part
Example Dimensions
30 × 20 × 10 mm
Order Quantity
1 part
Optional Finishing to Review
  • Black Dyeing

Locating Fixture

Nylon PA 12 Gray
Estimated Unit Price
$80.64/ part
Example Dimensions
75 × 45 × 25 mm
Order Quantity
1 part
Optional Finishing to Review

Review tapping or threaded inserts for repeated assembly.

Prices use one solid rectangular PA12 Gray sample at each listed size, calculated once using catalog pricing rules. Optional finishing and shipping are excluded. Upload your CAD file for a quote based on actual part volume.

View Quote Basis & Scope

Share your CAD, material grade, quantity, finish and requested delivery date. Flag critical dimensions, inspection needs and any cavities that require powder removal.

What Changes Your Quote?

How to Reduce Purchasing Cost

Material & Build Layout

Powder grade, part volume, build height and 3D packing density.

Review Thick Sections

Reduce unnecessary solid volume where strength allows. If you hollow the part, provide openings for powder removal.

Finish & Inspection

Black dyeing, vapor smoothing, tight fits and inspection requirements.

Mark Critical Features

Identify the fits and cosmetic surfaces that need extra attention. Choose the standard finish when it meets the part requirements.

Quantity & Lead Time

Order quantity, build scheduling and requested turnaround.

Compare Order Options

Request unit prices at your planned quantities and ask whether parts in the same material grade can share a build.

MJF FAQ

Is MJF stronger than SLS?

Both make functional PA12. MJF is often a bit more isotropic and faster on dense nests; we pick the cell from the file, not from a slogan.

What tolerance should I plan?

±0.3 mm or ±0.3% on typical MJF geometry.

Can you print TPU on MJF?

Yes, flexible TPU grades for grips, gaskets, and living features — confirm the durometer on the quote.

Do I need supports?

No separate support trees. Powder holds the part; you still need escape holes.

Typical lead time?

Express from 48 hours; standard around 72 hours or 5 days depending on the cake queue.

Multi Jet Fusion (MJF) — engineering review before production

Use these process-specific checks when preparing your model, drawing and quote request. The confirmed quotation and approved drawing define the requirements for your part.

Functional nylon selection

Choose the exact supported grade for stiffness, impact behavior and service environment. Avoid assuming that all PA12 parts share identical properties across processes. Thin walls, ribs and abrupt mass changes need review for cooling behavior and dimensional stability.

Production layout and finishing

Build packing and orientation are manufacturing decisions that can affect the schedule and part behavior. Define cosmetic faces and the required color before selecting dyeing or smoothing. Leave access for powder removal in ducts and internal volumes.

Acceptance checklist

Confirm grade, color, surface treatment and finished-part tolerances. For repeat orders, keep the approved revision and acceptance sample, and identify fit-critical dimensions that need measurement.

Need similar 3D printed or CNC parts?

AIHFABS quotes custom 3D printing and CNC machining from a CAD upload. Compare SLA, SLS, MJF, SLM, FDM, DLP, milling, and turning, then add finishing such as vapor smoothing, dyeing, anodizing, polishing, or powder coating in the same order.

Instant quoting

Instant quoting is built for prototypes, jigs, housings, and small-batch production. You see material, process, quantity, and lead time together, which keeps engineering changes from turning into a new round of supplier emails.

Multiple processes

You can review material, process, quantity, and lead time together, so engineering changes do not turn into another round of supplier emails.

  1. Upload files

    Upload STL, STEP, and other common CAD formats for an online quote.

  2. Compare options

    Compare 3D printing technologies and CNC options on the same part.

  3. Materials & finishing

    Select polymers or metals, then add 3D Plus hardware finishing when needed.

  4. Confirm the order

    Review price and lead time before checkout, or request a manual quote for special specs.

If this page describes a process, industry, or sample part you want to reproduce, start from the upload flow and match technology plus finishing to your drawing.

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