Device enclosures
Printed appearance models and machined housings with access for connectors, displays and fasteners.
Industries
Custom manufacturing for Electronics
Custom enclosures, heat-management parts and assembly fixtures for electronics development and production support.
A mechanical prototype should reveal board clearances, cable interference and fastener access. AIHFABS combines printed fit-check models with machined metal parts so teams can review the enclosure before committing to a larger order. This service covers mechanical components, not PCB fabrication or assembly.
- Electronic enclosures
- Heat sinks and spreaders
- Board and assembly fixtures
Plan the part around its operating conditions
Provide the PCB outline, component keep-out zones, connector locations and fastening scheme. Separate cosmetic surfaces from thermal interfaces and identify features that will change during development.
Parts and applications
Examples for quotation and engineering review.
Thermal hardware
Heat spreaders, mounting plates and drawing-defined cooling features for evaluation.
Board supports
Spacers, standoffs and carrier plates positioned around the assembly stack.
Test and assembly nests
Fixtures for holding a board or device during assembly and mechanical inspection.
From prototype development to production support
Plan each stage around the part’s function, material and inspection requirements—from the first design review to a repeatable batch.
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Share CAD and drawings
Send the model, revision, quantity and a drawing identifying critical dimensions and mating features.
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Review material and process
Provide the PCB outline, component keep-out zones, connector locations and fastening scheme. Separate cosmetic surfaces from thermal interfaces and identify features that will change during development.
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Confirm finishing and inspection
Mark PCB datums, connector clearances and enclosure interfaces; include finish references and acceptance criteria for visible surfaces.
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Review the first batch
Agree the sample checks and record drawing changes before ordering a repeat batch.
Manufacturing capabilities and material options
Match the process, material and finish to the part’s geometry and operating conditions. Share your requirements so the quotation can include the necessary secondary operations.
CNC machining
Produce aluminum enclosures, heat spreaders and mounting plates with controlled mating faces.
Open this process
SLA resin printing
Check enclosure appearance and assembly space before committing to production tooling.
Open this processSLS / MJF nylon
Review housings, cable guides and assembly fixtures where nylon meets the operating requirements.
Open this processMaterial and finish selection
Electrical, flame, ESD and thermal requirements must be specified rather than inferred from material family names.
CNC metals
Aluminum is an option for housings and thermal hardware. Confirm alloy, finish, conductive areas and cosmetic expectations.
3D printing polymers
Use resin for presentation and fit checks; review nylon for functional covers and fixtures. Request grade-specific documentation when properties are critical.
Design, material and inspection considerations
Enclosure and PCB fit verification
Supply the board outline, component heights and connector keep-out zones. Printed models can expose cable interference and assembly problems before machined housings are ordered; identify cosmetic faces and accessible fastener paths.
Heat sinks, spreaders and mounting plates
Provide the heat-source locations, contact areas and mounting scheme. Define flatness, surface finish and coating exclusions at thermal interfaces; cooling performance depends on the complete system and needs separate evaluation.
Test fixtures and production aids
Board carriers and assembly fixtures need repeatable locating points without damaging components. Identify ESD requirements, probe or tool access and replaceable contact features. Do not assume an ordinary polymer print is ESD-safe.
Related success stories
Jobs from the same shop. Industry tags are a hint, not a filter that hides the rest of the floor.
Electronics manufacturing FAQ
Do you manufacture PCBs?
These pages cover mechanical parts for electronics. PCB design, fabrication and assembly are not included in this offering.
Can a printed enclosure be used for a fit test?
Yes. Provide the board and connector geometry and identify clearances. A fit-check model does not establish electrical or thermal compliance.
Are all printing materials ESD safe?
No. ESD performance depends on the specific grade and process. State the required properties and ask for a material review before ordering.
Other industries
Discuss your Electronics parts
Upload the drawing and project requirements. Material suitability, pricing and delivery are confirmed during quotation.
